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NEXZELLENZ TECHNOLOGIES

Nexzellenz Technologies is a Industry 4.0 company primarily focusing on accelerating Additive Manufacturing and Industrial IoT in Indian MSMEs.

We are specialized in large-format industrial 3d printing with advanced engineering thermoplastics, for end-use production parts and functional prototypes. 

Founded on the principles of innovation and integrity, we specialize in a wide range of advanced manufacturing processes, including 3D printing, laser cutting, woodworking, reverse engineering, prototyping, and short production runs

New Product Development

We spearheaded the design and development of a versatile household electronic device for our client. This multifunctional device combines a torch, sound system, and power bank into a single compact unit. Our innovative solution offers convenience and functionality, meeting the diverse needs of modern households with precision and ingenuity

We did the design and development of a remote control enclosure for an oxygen enhancer device, catering to the specific requirements of our customer. Our meticulous approach ensured seamless integration and user-friendly functionality, delivering a tailored solution that enhances the device's performance and user experience

We collaborated with a leading MNC to design and develop a collet holder for product packaging. Our solution optimized storage efficiency and ensured secure packaging. Tailored to our client's needs, this project exemplified our commitment to innovative design and precision engineering in delivering bespoke solutions for packaging challenges

Hidimba

Remote Control

Collet Holder

Industrial components

Batch manufacturing

Our expertise in material selection shone as we replaced a metal coupling with our polymer 3D printed counterpart, surpassing performance expectations. Enduring immense torque, our coupling showcased superior strength and resilience. This innovation highlights our commitment to precision engineering and delivering solutions that redefine industry standards

Our material selection expertise shone as we replaced a metal cage with a polymer 3D printed part, surpassing performance expectations. Our meticulous choice of materials ensured enhanced durability and functionality while maintaining lightweight characteristics. This exemplified our commitment to innovation and exceeding client requirements through advanced engineering solutions

We manufactured a robotic gripper using 3D printing, resulting in a longer lifespan compared to the previous solution. This durable and precise gripper demonstrated the effectiveness of additive manufacturing in producing reliable components for robotic systems, contributing to enhanced efficiency and productivity in industrial applications

Coupling

Bearing Cage

Robotic Gripper

At Nexzellenz, we're revolutionizing dentistry by leveraging 3D printing to produce surgical guides for implant surgery with unparalleled precision, achieving an accuracy of 2 microns. Our advanced technology has facilitated over 70 successful surgeries, significantly reducing procedure time and minimizing blood loss. These custom-made surgical guides provide dentists with precise guidance, enhancing surgical outcomes and patient safety. By streamlining the implant placement process, we're empowering dentists to deliver optimal results while improving patient experience, marking a transformative advancement in dental implant procedures

digital dentistry

We successfully produced a functional enclosure head for a working assembly using 3D printing technology. This part not only met but exceeded performance expectations, showcasing the versatility and reliability of additive manufacturing in creating intricate and customized components for complex assemblies

By employing 3D printing technology, we engineered an assembly head to replace a traditional metal part, achieving significant reductions in weight and cost. This innovative approach not only streamlined production processes but also enhanced overall efficiency and performance, Reflecting our commitment to sustainable and cost-effective solutions

We employed FDM 3D printing to fabricate custom gears tailored to a specific application. Our precision-engineered gears showcased the versatility of additive manufacturing in producing complex, bespoke components. This innovative solution exemplified our commitment to delivering tailored and efficient solutions that meet the unique needs of our clients

Machine Enclosure

Remote Control

Custom Gears

Biomimicry

In our pursuit of enhancing air cooler fan efficiency, we employed biomimicry principles, drawing inspiration from the humpback whale's fins to design innovative fan blades. By mimicking the whale's unique fin structure, we optimized air delivery and reduced fan weight, achieving superior performance. The incorporation of biomimicry not only improved efficiency but also showcased our commitment to sustainable design practices. This success story underscores our dedication to innovation and our ability to leverage nature-inspired solutions to address industrial challenges, marking a significant advancement in air cooler fan technology.

Engineered for performance

We crafted a specialized housing for a laser generating unit using 3D printing technology. Engineered with non-reactive materials, our housing provided a secure enclosure that effectively shielded sensitive components from the laser's emissions, ensuring optimal performance and safety in demanding laser applications

We employed 3D printing to manufacture a non-conductive, heat-resistant electric board for a home automation company. This functional design showcased our ability to deliver bespoke solutions, ensuring optimal performance and safety. With batch manufacturing capabilities, we provided consistent quality and efficiency, meeting the client's requirements 

We proudly batch-manufactured components for a solar project spearheaded by a dynamic startup. Our scalable production capabilities ensured timely delivery of high-quality components, contributing to the success of the project. By aligning with the startup's vision, we demonstrated our commitment to innovation and sustainability in renewable energy initiatives

Laser unit Casing

Home Automation part

Electrical Component

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